Lubricant Blending Plant Operations & Quality Management
$5500.00
Category: Technology | Level: Intermediate | Duration: 5 Days
Course Code | LUB-103 |
Duration | 5 Days |
Level | Intermediate |
Category | Technology |
Target Audience | Blending plant operators, production supervisors, QC managers, and maintenance engineers in lubricant manufacturing facilities. |
Course Overview
A practical operations-focused program covering blending plant design, equipment selection, process control, quality management systems, and HSE compliance. Participants develop the skills needed to run a safe, efficient, and quality-compliant blending operation.
Learning Objectives
• Describe the layout and key equipment of a modern lubricant blending plant
• Apply GMP and ISO 9001 principles to lubricant manufacturing
• Control in-process and finished product quality parameters
• Manage base oil and additive inventory and storage systems
• Implement HSE standards applicable to lubricant blending operations
5-Day Course Agenda
Day | Title | Key Topics |
Day 1 | Blending Plant Design & Equipment | Tank farm design; blending vessels (batch vs. in-line); metering pumps and flow meters; heat exchangers; filtration systems; filling lines |
Day 2 | Blending Process Control | Batch record management; SOP development; in-line blending technology; process automation and SCADA; minimizing product changeover losses |
Day 3 | Quality Management Systems | ISO 9001:2015 in lubricant manufacturing; incoming raw material inspection; in-process QC; finished product release testing; customer complaints handling |
Day 4 | Storage, Handling & Inventory Management | Base oil and additive storage requirements; FIFO inventory control; drum and IBC management; contamination prevention; shelf life management |
Day 5 | HSE Compliance & Environmental Management | MSDS/SDS management; COSHH regulations; fire and explosion risk; waste lubricant management; ISO 14001 introduction; permit-to-work systems |
Training Methodology
Illustrated technical presentations, plant layout exercises, process simulation, group problem-solving workshops, and regulatory compliance case studies.
Certification
Certificate of Completion – Lubricant Blending Plant Operations & Quality Management (SCI Training and Consultation Center FZE)
