Fundamental principles of welding and welding techniques
$5500.00
Fundamental Principles of Welding and Welding Techniques: 5-Day Professional Training Course
Course Overview
This intensive 5-day welding training course delivers comprehensive instruction in fundamental welding principles and modern welding techniques tailored for professionals across Saudi Arabia (KSA), Oman, UAE, Qatar, Kuwait, Bahrain, and African markets. Designed for both beginners and intermediate practitioners, this program covers essential welding safety standards, metal joining processes, and industry-certified welding methods applicable to oil and gas, construction, manufacturing, and automotive sectors throughout the GCC region.
Target Audience
Welding technicians and maintenance personnel in KSA and GCC industries
Construction workers and fabrication specialists across Africa
Engineering students pursuing welding certification in Oman and Middle East
Industrial supervisors overseeing welding operations in manufacturing facilities
Quality control inspectors requiring welding knowledge for GCC projects
Day 1: Welding Fundamentals and Safety Standards
Morning Session: Introduction to Welding Technology
History and evolution of welding processes in industrial applications
Metal properties and metallurgy basics: carbon steel, stainless steel, aluminum
Heat effects on metals: thermal expansion, distortion control, residual stress
Welding symbols and blueprint reading according to AWS and ISO standards
Industry standards compliance for Saudi Aramco, ADNOC, and African petroleum sectors
Afternoon Session: Workplace Safety and PPE
Occupational safety regulations in KSA, Oman, and GCC countries
Personal protective equipment (PPE) requirements: welding helmets, gloves, protective clothing
Welding hazards identification: electrical safety, fire prevention, fume exposure
Ventilation systems and respiratory protection for confined spaces
Emergency response procedures and first aid for welding injuries
OSHA and Saudi safety standards implementation
Learning Outcomes: Understanding welding fundamentals, metal behavior, and comprehensive safety protocols required across GCC industrial environments.
Day 2: Arc Welding Processes - SMAW and GTAW
Morning Session: Shielded Metal Arc Welding (SMAW/Stick Welding)
SMAW equipment setup: welding machines, electrode holders, ground clamps
Electrode classification system: E6010, E6011, E7018 specifications
Striking and maintaining arc stability techniques
Bead patterns and weaving methods for different joint configurations
Current settings optimization for various material thicknesses
Common defects prevention: porosity, undercut, slag inclusion
Afternoon Session: Gas Tungsten Arc Welding (GTAW/TIG)
GTAG welding principles and equipment components: torch, tungsten electrodes, gas regulators
Inert gas selection: Argon, Helium, mixed gases for different metals
AC vs DC current applications for aluminum and steel welding
Filler rod selection and feeding techniques
Precision welding for critical applications in aerospace and petrochemical industries
Practical exercises: lap joints, butt joints, T-joints on stainless steel
Learning Outcomes: Mastery of two fundamental arc welding processes widely used in KSA construction projects and GCC manufacturing facilities.
Day 3: Gas Metal Arc Welding and Flux-Cored Arc Welding
Morning Session: GMAW (MIG/MAG Welding)
Semi-automatic welding systems and wire feed mechanisms
Shielding gas combinations: CO2, Argon-CO2 mixtures for steel fabrication
Metal transfer modes: short-circuit, globular, spray, pulse transfer
Voltage and wire feed speed relationships for optimal penetration
High-productivity welding for automotive manufacturing and structural steel projects
Applications in African infrastructure development and GCC construction boom
Afternoon Session: Flux-Cored Arc Welding (FCAW)
Self-shielded vs gas-shielded FCAW systems
Outdoor welding advantages for pipeline construction in desert environments
High deposition rates for shipbuilding and heavy equipment fabrication
Welding positions mastery: flat, horizontal, vertical, overhead
Quality assurance techniques for pressure vessel welding in oil and gas sector
Hands-on practice: multi-pass welding on thick plates
Learning Outcomes: Proficiency in high-efficiency welding methods essential for Saudi Arabia’s Vision 2030 industrial projects and African infrastructure expansion.
Day 4: Specialized Welding Techniques and Advanced Applications
Morning Session: Oxy-Fuel Welding and Cutting
Oxy-acetylene equipment setup and flame adjustment techniques
Neutral, oxidizing, and carburizing flames for different applications
Brazing and soldering fundamentals for HVAC and refrigeration systems
Thermal cutting processes: plasma cutting, oxy-fuel cutting for demolition
Metal preparation and edge preparation methods
Cost-effective solutions for small-scale workshops across Africa and Oman
Afternoon Session: Pipe Welding and Positional Welding
Pipeline welding certification requirements for oil and gas industry in GCC
Root pass, fill passes, and cap pass techniques on schedule 40 and 80 pipes
6G position welding: the most challenging certification test
Weld inspection criteria: visual examination, dye penetrant testing
API and ASME standards for pressure piping systems
Practical exercises: carbon steel pipe welding in 5G position
Learning Outcomes: Advanced skills for specialized welding applications in KSA’s petrochemical complexes, Oman’s gas facilities, and African mining operations.
Day 5: Weld Quality, Inspection, and Certification
Morning Session: Weld Defects and Quality Control
Common welding defects identification: cracks, porosity, incomplete fusion, undercut
Root causes analysis and corrective action procedures
Non-destructive testing (NDT) methods: visual inspection, ultrasonic testing, radiography
Welding procedure specifications (WPS) development
Welder performance qualification (WPQ) according to AWS D1.1 standards
Documentation and traceability for Saudi Aramco approved contractors
Afternoon Session: Career Pathways and Certification
International welding certifications: AWS, ASME, TÜV, Lloyd’s Register
GCC welding job market opportunities in Saudi Arabia, UAE, Qatar
Salary expectations for certified welders in Middle East and Africa (2024-2026)
Continuing professional development resources
Business opportunities: starting welding service companies in emerging African markets
Final assessment and course certification
Learning Outcomes: Comprehensive understanding of quality standards and clear pathways to professional certification for employment in high-demand GCC industrial sectors.
Course Benefits for GCC and African Markets
✓ Industry-relevant curriculum aligned with Saudi Aramco, ADNOC, and international standards
✓ Hands-on training with modern welding equipment used in GCC facilities
✓ Bilingual instruction available (English/Arabic) for regional accessibility
✓ Job placement assistance with leading contractors in KSA, Oman, UAE
✓ Certification preparation for AWS and ASME qualification tests
✓ Portable skills applicable across multiple industries and African nations
Investment in Your Future
This welding training course represents essential skills development for the booming construction, energy, and manufacturing sectors across Saudi Arabia, Oman, Kuwait, Qatar, UAE, Bahrain, Egypt, Nigeria, South Africa, and Kenya. With the GCC diversification initiatives (Saudi Vision 2030, Oman Vision 2040) and African infrastructure expansion, certified welders command premium salaries and enjoy excellent career mobility.
Enroll today to secure your position in the high-demand welding profession across the Middle East and Africa!
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