ISO 90001:2015 & ISO 18001: 2007 Certified training Centre

API 580/581 - Risk-Based Inspection (RBI) Methodology

$1000.00

API 580/581 - Risk-Based Inspection (RBI) Methodology

Course Overview

Program Title: API 580 Risk-Based Inspection & API 581 Quantitative RBI Analysis
Duration: 4 Days (32 Contact Hours)
Schedule: February 3-6, 2026 | April 14-17, 2026
Timing: Full-Day (9:00 AM - 5:00 PM)
Location: Riyadh | Online Live
Course Code: STC-RBI-2026-02
Investment: 3,600 SAR (Early Bird: 2,880 SAR)

Course Description:

Comprehensive training on Risk-Based Inspection methodology per API 580 (qualitative) and API 581 (quantitative). Learn to optimize inspection programs by focusing resources on high-risk equipment in refineries, petrochemical plants, and processing facilities.

Course covers risk assessment principles, probability of failure (PoF) determination using damage mechanisms, consequence of failure (CoF) analysis (safety, environmental, business), equipment prioritization, inspection planning, and RBI program management aligned with Saudi Aramco and international practices.

Target Audience:

  • Inspection engineers and RBI coordinators

  • Mechanical integrity engineers

  • Asset integrity managers

  • API 510/570/653 inspectors

  • Reliability engineers

  • Plant engineers and managers

Prerequisites:

  • Understanding of pressure equipment inspection (API 510/570/653 knowledge helpful)

  • Familiarity with damage mechanisms (API 571 recommended)

  • Engineering or technical background


Course Curriculum Highlights

Day 1: RBI Fundamentals & API 580 Overview

  • Risk concept: Risk = Probability × Consequence

  • RBI benefits and business case

  • API 580 qualitative RBI methodology

  • API 581 quantitative RBI approach

  • RBI program planning and management

  • Data requirements and quality

  • Equipment inventory and unit segmentation

  • Damage mechanism identification and assessment

Day 2: Probability of Failure (PoF) Analysis

  • PoF factors: Age, corrosion rate, damage mechanisms, inspection effectiveness

  • Generic failure frequency data

  • Technical module factors (TMFs) per API 581

  • Thickness measurement evaluation

  • Effective inspection credit

  • PoF category determination (1-5 or A-E)

  • PoF calculation examples for piping and vessels

Day 3: Consequence of Failure (CoF) Analysis

  • CoF categories: Safety (injury/fatality), environmental, business interruption

  • Fluid properties: Flammability, toxicity, volatility

  • Release scenarios: Small/medium/large holes, rupture

  • Consequence area determination

  • Population density and detection systems

  • Financial consequence calculation

  • CoF category determination (A-E)

  • Risk matrix and equipment prioritization

Day 4: Inspection Planning & RBI Implementation

  • High-risk equipment identification

  • Inspection scope and method selection

  • Inspection interval optimization

  • Inspection effectiveness and coverage

  • RBI software tools: DNV Synergi, Meridium APM, IMS RBI

  • RBI program implementation steps

  • Ongoing assessment and continuous improvement

  • API 580 RBI professional certification overview

  • Saudi Aramco RBI requirements (SAEP-700 series)

  • Practical exercise: Conduct RBI assessment on sample process unit


Learning Outcomes

  • Apply API 580/581 RBI methodology to equipment populations

  • Calculate Probability of Failure using damage mechanisms

  • Determine Consequence of Failure for equipment items

  • Create risk matrix and prioritize inspection activities

  • Develop optimized inspection plans based on risk

  • Manage and sustain RBI programs

  • Reduce inspection costs while maintaining safety and reliability

  • Prepare for API 580 RBI Professional certification (optional exam)


Course Materials

  • API 580 Risk-Based Inspection (3rd Edition)

  • API 581 Risk-Based Inspection Technology (3rd Edition)

  • RBI calculation spreadsheets and tools

  • Case studies from GCC facilities

  • Sample RBI reports and documentation

  • Risk matrix templates

Instructor: Eng. Nasser Al-Dosari, API 580 RBI Professional, 15 years RBI implementation at SABIC

Registration: scitcc.com/api-rbi | +971566922928