Advanced Lubricant Formulation & Blending Technology
$5500.00
Category: Technology | Level: Advanced | Duration: 5 Days
Course Code | LUB-102 |
Duration | 5 Days |
Level | Advanced |
Category | Technology |
Target Audience | Lubricant formulators, R&D chemists, blending plant managers, and quality control professionals with at least 2 years of industry experience. |
Course Overview
An in-depth technical program covering the science and engineering of lubricant formulation, from additive selection and treat rates to blending process control and final product optimization. Emphasis is placed on real-world formulation challenges in engine oils, gear oils, hydraulic fluids, and greases.
Learning Objectives
• Design lubricant formulations meeting target performance specifications
• Select and optimize additive packages for specific applications
• Control blending process parameters to ensure consistent product quality
• Conduct bench and engine testing to validate formulation performance
• Understand formulation economics and cost optimization strategies
5-Day Course Agenda
Day | Title | Key Topics |
Day 1 | Formulation Chemistry & Additive Interactions | Additive synergies and antagonisms; treat rate optimization; stability of additive packages; compatibility testing methods |
Day 2 | Engine Oil Formulation | ILSAC GF-7 / API SN Plus requirements; low-viscosity engine oils (0W-16, 0W-8); LSPI prevention; fuel economy additives |
Day 3 | Industrial Lubricant Formulation | Hydraulic fluid design (HM, HV, HVLP); compressor oils; turbine oils; gear oil formulation (GL-4, GL-5) |
Day 4 | Grease Formulation & Manufacturing | Thickener types (lithium complex, polyurea, calcium sulfonate); soap making process; blending equipment; bleeding and consistency control |
Day 5 | Performance Testing, Validation & Costing | FZG gear rig; 4-ball wear tester; RULER oxidation; panel coker; CEC test sequences; formulation cost modelling; scale-up to production |
Training Methodology
Technical lectures, formulation workshop exercises, laboratory demonstrations, case study analysis, and formulation cost modeling using spreadsheet tools.
Certification
Certificate of Completion – Advanced Lubricant Formulation & Blending Technology (SCI Training and Consultation Center FZE)
